Within companies operating in the mechanical engineering, steel, textile, tanning, nuclear and general manufacturing sectors, welding operations produce a large amount of fumes. These by-products not only compromise the safety of workers, but could also damage the Company's productivity and profits.
In today's article, we will explain why it is important to install fumes extraction systems and which are the main what the main types.
Why to install fumes extraction systems in your company
The reasons why Companies should opt for modern welding fumes extraction systems are:
- Preserving the health of operators: the use of advanced welding fume extraction technologies has the primary objective of safeguarding the health of workers. These systems are designed to capture toxic substances before they are dispersed into the work environment, reducing the risk of inhalation by operators. This avoids potential health impacts and ensures a safer working environment.
- Improving the quality of processing: choosing modern extraction technology contributes to improve the quality of processing. The timely removal of harmful particles and dust from the production area prevents deposition on surfaces such as walls, floors and objects. This action is fundamental to preserve the working environment, maintaining an adequate level of cleanliness and maintaining the final quality of products or processes.
- Increasing productivity: the installation of advanced extraction systems results in an increase in company productivity. These systems extract polluted air directly from its source, preventing the dispersion of particulates. This contributes to a more efficient working environment, where operators' activities are not hindered by any interference.
Modern fumes extraction systems operate by carefully considering the specific requirements of each Company. The customized design of such systems takes into account key factors, such as the configuration of the work space, the different performed activities, the frequency of operations and the number of required extraction points.
The possibility, if required by regulation, to clean the air through refreshing processes based on activated carbon allows it to be reintroduced into the environment, reducing environmental impacts. The aim is to create a tailor-made plant that simplifies day-to-day operations while improving operational efficiency and the overall quality of operations.
How to choose a suitable fumes extraction systems
In the context of manufacturing companies, welding activities may take considerable time. Therefore, it is of primary importance to select extraction systems that have the following characteristics:
- User-friendliness, practicality and intuitiveness: extraction systems must be user-friendly, easy to use and intuitive, so that they do not require excessive resources to operate.
- Compactness: the systems should be small in order not to hinder the workflow of the operators.
- Energy efficiency: energy efficiency is crucial to reduce operating costs. Plants should be designed to minimize energy consumption.
Welding fume removal solutions
As far as welding fume extraction is concerned, installations can be fixed or mobile.
Fixed welding fume extraction systems
Stationary systems remove fumes directly from the working area expelling them outside. These systems can be equipped with cartridge or pocket filters for air purification.
Fixed systems may include wall-mounted articulated arms or sliding devices, often equipped with hoods and filters, or they may be configured as extraction benches. The latter are capable of capturing fumes, generated during activities on the work surface, without requiring direct intervention by the operator. Moreover, such extraction benches can also serve as standard workstations, thus contributing to an optimized use of available space.
Mobile welding fume extraction equipment
Mobile suction solutions, or wheeled filters, can be easily moved within the work area. These systems are equipped with an aspirator, filters and articulated arms that extend up to three meters, allowing direct approach to the area where welding work is being carried out.
These mobile systems are the ideal choice when the Company does not have a designated welding area and there is a need to move between different work areas.
One of WORKY's distinguishing features lies in its ability to realise tailor-made projects that meet the highest quality standards and guarantee optimal results in the long term.
Our commitment starts with understanding our customers' unique needs and culminates in the realization of customized solutions. Whether you are looking for portable or stationary fumes extraction systems for your Company or need advice on a customized project, we are here to help.
Book a free consultation with our experts: we are ready to offer our expertise and assistance to guarantee you the best possible solution!
