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Everything you need to know about welding extraction systems

Written by Lino Di Betta | June 27 2024

In the world of the manufacturing industry, welding plays a crucial role, in the assembly of metal components, to create high quality finished products. However, the welding process can release harmful fumes and particles into the air that can have a negative effect both on workers' health and on the environment. This is why welding extraction systems are an effective solution for maintaining a safe working environment that complies with current regulations.

Find out more about it!

What is a welding extraction system?

A welding extraction system is a system specifically designed to remove hazardous fumes and particles generated during the welding processes. These devices ensure that the air within the working environment remains clean, significantly reducing health risks for workers.

Why is it so important?

Long-term exposure to welding fumes can lead to severe health problems, including respiratory diseases, eye problems, and even more serious conditions. Using a welding extractor system not only improves the air quality, but also helps create a safer working environment and increase worker productivity, avoiding interruptions due to health problems.

Types of welding extraction systems

Welding extraction systems are divided into two main categories, each designed for specific needs and applications.

  • Mobile extraction systems: mobile extraction systems are a versatile and effective solution to handle welding fumes, especially within working environments where mobility is a key requirement. These devices are designed to be easily transportable, allowing operators to move around the workshop easily. Their portability is a significant advantage for workshops for welding jobs in different workstations or in spaces where the installation of fixed extraction systems is not feasible.
  • Fixed extraction systems: all welding extraction systems that are not equipped with wheels can be classified as fixed systems, i.e. they require a specific installation to remove fumes from the working area. Fixed welding fume extraction systems can be implemented using flexible arms fixed to walls or sliding systems, as well as hoods with filters or workbenches equipped with extraction. For the effective transport of the extracted fumes, a galvanized pipe system must be set up, which acts as a conduit for the contaminated air to the extractor.

How to choose the right welding extraction system?

When choosing welding extraction systems, it is important to consider several elements to ensure that the system you choose best meets your specific needs.

These factors include:

  • Volume and type of welding: the amount of welding performed and the types of materials used influence the type and capacity of the extraction system required.
  • Size of the working area: it is essential to select a system with an adequate capacity for the area in which it will be used.
  • Environmental and safety regulations: ensure that the chosen system complies with current air quality and occupational safety regulations.
  • Maintenance: consider ease of maintenance and filter life to ensure effective and constant system operation.

Once the right welding extraction system has been chosen, it is important to implement it correctly within the working environment. The location of the unit, training of workers on the correct use of the system and regular maintenance are all key factors in ensuring the effectiveness of the extraction system.

Opting for a qualified and experienced supplier of welding fume extraction systems is crucial to ensure a healthy and safe working environment, as well as achieving an optimized layout that promotes functionality and efficiency. This choice allows you to benefit not only from a high quality product, but also from professional advice capable of identifying the most suitable solution for your company's specific needs.

Integrating welding extraction systems into the work environment not only ensures compliance with health and safety regulations, but also demonstrates a commitment to protecting the health of workers. Choosing the right system and maintaining it properly can lead to a safer working environment, increase productivity and contribute to greater worker satisfaction.

WORKY provides a wide range of welding extraction systems.

If you are looking for a mobile or stationary fume extraction system, our experts are available to create a customized, tailor-made project: book a free, no-obligation consultation to discover the most suitable solutions for your company's needs!