Sanding is a widely used method in manufacturing industries to prepare surfaces for painting. However, it is a process that causes the formation of dust that, if not properly removed, can endanger the health of workers and decrease productivity.
Dust extraction systems prevent dust dispersion, ensuring a proper working environment.
Discover the main features in today's article!
How to choose high-performance dust extraction systems
The most severe problem caused by sanding dust is that, if inhaled by operators, it can endanger their health. Powdered filler in suspension is toxic and carcinogenic.
When sanding metals formed from specific alloys, the dust accumulates in closed containers can cause a sudden rise in temperature and generate residues of potentially explosive substances.
In addition to this, it has to be considered that volatile materials on surfaces ready for painting can affect the quality of the work. That could be the cause of financial losses for the Company, since painting process will have to be redone.
For these reasons, it is important to remove the dust with specific dust extraction systems, that guarantee the quality of the final work and the cleanliness and healthiness of the workplace. When whirled up a dust explosion potential it is necessary to install ATEX-certified systems both to comply with regulations and to safeguard the safety of the company.
How to choose the best system
An effective sanding dust extraction system must remove dust as soon as it arises, preventing it from being spread into the environment. The first essential feature, therefore, is that extraction takes place at the production source, in a centralised manner.
This applies to both fixed installations and mobile solutions. Let's look at the differences.
Stationary systems are recommended when sanding takes place fairly frequently and there is an area of the company dedicated to these operations.
DTE is a multifunctional WORKY unit for sanding dust extraction: you can see it in action in the video below!
Mobile systems, on the other hand, are designed for those seeking maximum flexibility combined with excellent performance. They are mobile solutions, which can be moved effortlessly to different work areas.
In order to understand whether it is better to choose for a fixed or a mobile solution it is necessary to rely on an experienced supplier who can make the necessary assessments and recommend the most appropriate solution based on
- the available spaces
- extraction requirements
- the frequency of use
- possible structural limitations
It is essential to choose the system that suits the specific needs of the company, in order to ensure maximum productivity and safety for technicians, as well as facilitating their daily work.
When designing a work area, the designer's goal is to maximize the available working space, combining technical and profitable elements.
By choosing a competent and capable supplier, you will also have the opportunity to make a 3D design of the working area, so that the customer can “see”, before taking the final decision, what the final result will look like.
WORKY offers a wide range of industrial dust extractors to suit every individual need.
Our Experts, who have in-depth knowledge of the products, can handle any unforeseen events that may arise during installation. The pre- assembly phase is very important too: evaluate everything needed for a perfect installation and integration of the new systems with the work area is essential to ensure a fast and impeccable service.
Whether you are looking for stationary or mobile dust extraction systems, our Experts are available to create a customised, tailor-made project: book a free, no-obligation consultation to discover the most suitable solutions for your company's needs!
