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Exhaust fumes extraction systems for heavy-duty vehicles: features

Written by Lino Di Betta | January 26 2023

An exhaust gas extraction system designed for heavy-duty vehicles has different characteristics to a system for passenger cars and motorbikes. This is because trucks, agricultural and military vehicles have very powerful engines that release a considerable amount of exhaust gases.

Let's delve into this topic in the following article!

Factors to consider when choosing exhaust gas extraction systems for heavy-duty vehicles

A workshop that serves vehicles such as trucks, military vehicles or agricultural vehicles must be equipped with specific systems and tools to intercept and extract the large volumes of exhaust fumes produced by these types of vehicles.

During some certain special tests, the fumes from these vehicles can reach very high volumes and heat to deal with which specific solutions are required, including the use of high-temperature resistant hoses.

In our range of high temperature hoses, we can offer versions resistant to 500°, 700°C, 1000°C .

Not only: the exhausts and mufflers of heavy vehicles have different diameters and shapes than those of passenger cars, and are often located in more difficult-to-reach places. The exhausts of some vehicles can be, for instance, in a vertical position. For this, it is necessary to have specific, functional and durable adapters that are easy to activate and can be easily operated by a ground-based operator.

It is useful to emphasise that the presence of a nozzle equipped with a manual closing damper allows the extraction to be partialised, ensuring considerable energy and economic savings for the company.

Why is it important to choose a heavy-duty gas extraction system?

If your workshop mainly handles heavy goods vehicles, it is important to carefully consider the type of extraction system to be installed.

The large quantities of toxic gases produced by these vehicles can be a danger to workers as well as a risk to the efficiency of the workshop.

In fact, an unhealthy environment makes it very difficult to carry out normal work, as well as generating restlessness and dissatisfaction among workers. This may lead to different problems and, therefore, to lower performance for the workshop.

In addition to being a legal obligation, equipping the workshop with a suitable gas extraction system is also in the interest of the employer, to ensure an efficient and productive environment.

The most suitable systems for heavy vehicles

Workshops that deal with special and heavy vehicles may decide to opt for mobile systems or fixed systems.

Mobile systems, which are extremely easy to move and make it possible to reach even the most complicated parts of a truck or van, include:

GROLLY-T, for exhaust gas extraction during normal truck repair work. Equipped with a 1.5 HP 400V three-phase motor and adjustable arm to bring the nozzle closer to the vehicle exhaust pipe.

The product must be completed with the specific 10 m long and 150 mm diameter ejection hose.

GROLLY-V, for exhaust gas extraction during normal van repair work. The height-adjustable motor unit is equipped with a 1 HP 400V three-phase motor and rubber nozzle so as not to scratch the vehicle bumper.

This system is also completed with the specific 10 m long and 150 mm diameter ejection hose.

As far as fixed installations are concerned, on the other hand, we find installations such as the GMR+ systems.

When it comes to choosing exhaust fumes extraction systems for HGVs and special vehicles, it is essential to rely on a competent supplier who can assess the workshop's real needs and recommend the most suitable solution.

WORKY is a 100% Italian company specialising in the production and marketing of components for workshop and body shop extraction systems.

Our technicians can help you design working environments, even producing a photorealistic rendering so you can see the result in advance!

If you would like more information, please do not hesitate to contact us: book a free consultation with the WORKY experts!